Flying Solo

Sun Country Airlines finds cost-effective airline security system

SECURITY is something the airlines take very seriously, even more so after 9/11. Sun Country Airlines is no exception. And like other carriers, Sun Country is facing cost challenges greater than ever before. As a result, even basic security tools, such as identification cards, must be produced as cost effectively as possible.

Until recently, Sun Country Airlines had been outsourcing the production of its ID cards. Bottemiller became dissatisfied with the cost and the delay.

Sun Country Airlines, purchased by MN Airlines in 2002, is a privately held, low-cost, low-fare airline that flies Boeing 737 aircraft to 25 tourist destinations, including Dallas, Las Vegas, Los Angeles, Orlando, Fla., San Francisco, Mexico and the Virgin Islands. The airline uses photo ID cards for visual identification of its 700 U.S. employees with a proximity feature that enables on-site access control. Today, there is one version of the card for general employees and another for ground security coordinators, with additional versions possible in the future, according to Kevin Bottemiller, Sun Country Airlines IT project manager.

Changing Things Up
Until recently, Sun Country Airlines had been outsourcing the production of its ID cards. Bottemiller became dissatisfied with the cost and the delay.

"Sometimes we would wait a week or more for the service bureau to print and mail our cards to us," he said. "We had to take our turn getting into the queue."

This caused a problem for the human resources manager, as well, who worried about both turnaround time and security liability.

As a key decision maker, Bottemiller knew there had to be a better way to accomplish the task of providing photo ID cards for Sun Country Airlines.

"I thought we could accomplish our objectives more quickly and less expensively by producing the cards ourselves," he said.

So he did his homework and obtained information on several printers.

"I liked the Fargo HDP600 because it was cost-effective and simple to use. It also gave us over-the-edge printing, which we preferred because of its appearance," he said.

"Sun Country prints a dark card, and I wanted to maintain a high-class appearance," said Angie Lueschen, IdentiSys, who sold the Fargo printer to Sun Country. "High-definition printing technology ensures brighter, truer colors because it prints the images onto the underside of special film, which is then fused onto the card."

The HDP600 is particularly appealing for companies wanting to upgrade the security levels of their ID cards. It prints, encodes and laminates high-security ID cards with embedded electronics, such as smart chips or proximity antennae, in one pass. This is important because it avoids the security risk of encoding vital information or access onto the wrong card. Because HDP technology prints the images onto film, not directly onto the card, it prints even over surface irregularities caused by embedded electronics without damaging either the card or the printhead.

A Favorable Reaction
Bottemiller said he was impressed with the reliability of the printer.

"When it first arrived, we printed 650 cards and were unable to use only two," he said. "That's pretty impressive, especially since we were printing onto expensive proximity cards. We didn't want to waste any."

Bottemiller also liked the fact that the HDP600 was compact, functional and allowed for future technology, including biometrics and smart cards.

"The printer was ordered with a magnetic encoder and smart card module to allow for future biometrics expansion," he said.

Nonetheless, Bottemiller did encounter resistance from his managers about making a change.

"Change was difficult," Lueschen said. "Kevin had to go through approval with internal departments and with the Federal Aviation Administration, but what sold the deal was the cost and added security. Everyone seems happy with the results."

According to Bottemiller, the previous cards cost $5 each. Sun Country Airlines can now produce a card for .65 cents. Even after adding proximity functionality, the airline is spending less than $4 per printed card.

Today, there are three people in Sun Country's human resources department trained to use the printer, enabling the airline to produce cards immediately when needed. Sun Country Airlines is flying solo these days, at least when it comes to printing its photo ID cards, and according to Bottemiller, it's the only way to fly.

This article originally appeared in the September 2006 issue of Security Products, pg. 20.

Featured

  • Empowering and Securing a Mobile Workforce

    What happens when technology lets you work anywhere – but exposes you to security threats everywhere? This is the reality of modern work. No longer tethered to desks, work happens everywhere – in the office, from home, on the road, and in countless locations in between. Read Now

  • TSA Introduces New $45 Fee Option for Travelers Without REAL ID Starting February 1

    The Transportation Security Administration (TSA) announced today that it will refer all passengers who do not present an acceptable form of ID and still want to fly an option to pay a $45 fee to use a modernized alternative identity verification system, TSA Confirm.ID, to establish identity at security checkpoints beginning on February 1, 2026. Read Now

  • The Evolution of IP Camera Intelligence

    As the 30th anniversary of the IP camera approaches in 2026, it is worth reflecting on how far we have come. The first network camera, launched in 1996, delivered one frame every 17 seconds—not impressive by today’s standards, but groundbreaking at the time. It did something that no analog system could: transmit video over a standard IP network. Read Now

  • From Surveillance to Intelligence

    Years ago, it would have been significantly more expensive to run an analytic like that — requiring a custom-built solution with burdensome infrastructure demands — but modern edge devices have made it accessible to everyone. It also saves time, which is a critical factor if a missing child is involved. Video compression technology has played a critical role as well. Over the years, significant advancements have been made in video coding standards — including H.263, MPEG formats, and H.264—alongside compression optimization technologies developed by IP video manufacturers to improve efficiency without sacrificing quality. The open-source AV1 codec developed by the Alliance for Open Media—a consortium including Google, Netflix, Microsoft, Amazon and others — is already the preferred decoder for cloud-based applications, and is quickly becoming the standard for video compression of all types. Read Now

  • Cost: Reactive vs. Proactive Security

    Security breaches often happen despite the availability of tools to prevent them. To combat this problem, the industry is shifting from reactive correction to proactive protection. This article will examine why so many security leaders have realized they must “lead before the breach” – not after. Read Now

New Products

  • FEP GameChanger

    FEP GameChanger

    Paige Datacom Solutions Introduces Important and Innovative Cabling Products GameChanger Cable, a proven and patented solution that significantly exceeds the reach of traditional category cable will now have a FEP/FEP construction.

  • PE80 Series

    PE80 Series by SARGENT / ED4000/PED5000 Series by Corbin Russwin

    ASSA ABLOY, a global leader in access solutions, has announced the launch of two next generation exit devices from long-standing leaders in the premium exit device market: the PE80 Series by SARGENT and the PED4000/PED5000 Series by Corbin Russwin. These new exit devices boast industry-first features that are specifically designed to provide enhanced safety, security and convenience, setting new standards for exit solutions. The SARGENT PE80 and Corbin Russwin PED4000/PED5000 Series exit devices are engineered to meet the ever-evolving needs of modern buildings. Featuring the high strength, security and durability that ASSA ABLOY is known for, the new exit devices deliver several innovative, industry-first features in addition to elegant design finishes for every opening.

  • 4K Video Decoder

    3xLOGIC’s VH-DECODER-4K is perfect for use in organizations of all sizes in diverse vertical sectors such as retail, leisure and hospitality, education and commercial premises.