DHS Creating Superconducting Cable To Help Strengthen Resiliency Of Power Grid

Barring the occasional thunderstorm, most Americans take the electric current behind their power buttons for granted, and assume the power will be there when they’re ready to juice an appliance or favorite tech toy. Little do most know, the strain on our electric grid -- which has led to rolling brownouts and the massive 2003 blackout that left 40 million people across the Northeast in the dark -- will only intensify in coming years.

According to the Department of Energy, the annual cost of power outages is approximately $80 billion. Now add to conventional challenges those risks posed by terrorists intent on crippling our economy. Suddenly, the aim of electrical engineers to develop a technology to keep the country’s electrical grid online (and recover faster) really begins to resonate.

The Science and Technology Directorate (S&T) of the U.S. Department of Homeland Security is currently funding a promising solution -- a superconductor cable that would link electrical substations and allow the sharing of excess capacity during emergencies. This generally is not done now, and so a flexibility like this strengthens the resiliency of the overall grid, reducing the likelihood of major power failures. This is S&T’s Resilient Electric Grid project, and the superconducting cable is called an inherently fault current limiting (IFCL) superconductor cable.

Engineers are putting decades of existing electrical research (by industry electricity leaders from American Superconductor, Southwire, and Consolidated Edison) into practice. S&T managers and scientists recently participated in a successful test of the new superconducting technology at the Oak Ridge National Laboratory in Tennessee, as they eye the aging rats’ nest of power cabling under the crowded streets of New York City.

The benefits are simple but profound: these cables can deliver more power, prevent power failures, and take up less physical space. A single superconductor cable can replace 12 copper cable bundles, freeing up more space underground for other utility needs such as water, natural gas, or phone service. The technology is capable of carrying 10 times as much power as copper wires of the same size, while also being able to adapt automatically to power surges and disruptions from lightning strikes, heat waves, and traffic accidents, even sabotage.

“The IFCL superconducting cable being tested could well revolutionize power distribution to the country’s critical infrastructure,” said Dr. Roger McGinnis, director of the Homeland Security Advanced Research Project Agency at S&T. “Eventually, these technologies will help incorporate localized clean, green electricity generation into the power grid.” As for the science, the cables work by transmitting electricity with near zero resistance at higher temperatures than usual. “High” is a relative term among superconductors. The cables conduct electricity at a chill -320 degrees Farenheit instead of an icy -460 degrees Farenheit for traditional superconductor cables.

Holding and conducting energy better than traditional copper means these cables take up a fraction of the space. Manhattan’s electrical workers may be able to eventually clear out the subterranean congestion beneath Wall Street that amazingly, looks much the same today as it did a century ago.

Since the cables themselves better prevent extremely high currents from cascading through the system, they will help eliminate the power surges that can permanently damage electrical equipment, similar to a breaker switch in a home, explained McGinnis. The cable switches off during a surge or failure, but automatically resets when conditions return to normal.

For some context, electrical substations take electricity delivered over transmission and distribution lines and lower the voltage so it can be used by homes and businesses. Even if power is lost to an individual substation, by creating multiple, redundant paths for the electric current, the cables allow quick power restoration to all the surrounding power loads. Ultimately, these cables may allow substations that had been intentionally isolated from one another in the past, for fear of cascading failures, to be interconnected in order to share power and assets.

Cutting-edge high temperature superconducting cables have been successfully tested in laboratories, and can be found in a handful of demonstration projects around the country, but they remain an emerging technology. S&T is interested in advancing the technology so that it can be used nationwide, and is pursuing an opportunity to connect two Con Edison Manhattan substations with the cable.

The Department hopes to enable the Department of Energy and various utility companies around the country to replace more than 2,000 circuit miles of power cables in U.S. cities with resilient, safe and green IFCL cables.

Featured

  • The Evolution of IP Camera Intelligence

    As the 30th anniversary of the IP camera approaches in 2026, it is worth reflecting on how far we have come. The first network camera, launched in 1996, delivered one frame every 17 seconds—not impressive by today’s standards, but groundbreaking at the time. It did something that no analog system could: transmit video over a standard IP network. Read Now

  • From Surveillance to Intelligence

    Years ago, it would have been significantly more expensive to run an analytic like that — requiring a custom-built solution with burdensome infrastructure demands — but modern edge devices have made it accessible to everyone. It also saves time, which is a critical factor if a missing child is involved. Video compression technology has played a critical role as well. Over the years, significant advancements have been made in video coding standards — including H.263, MPEG formats, and H.264—alongside compression optimization technologies developed by IP video manufacturers to improve efficiency without sacrificing quality. The open-source AV1 codec developed by the Alliance for Open Media—a consortium including Google, Netflix, Microsoft, Amazon and others — is already the preferred decoder for cloud-based applications, and is quickly becoming the standard for video compression of all types. Read Now

  • Cost: Reactive vs. Proactive Security

    Security breaches often happen despite the availability of tools to prevent them. To combat this problem, the industry is shifting from reactive correction to proactive protection. This article will examine why so many security leaders have realized they must “lead before the breach” – not after. Read Now

  • Achieving Clear Audio

    In today’s ever-changing world of security and risk management, effective communication via an intercom and door entry communication system is a critical communication tool to keep a facility’s staff, visitors and vendors safe. Read Now

  • Beyond Apps: Access Control for Today’s Residents

    The modern resident lives in an app-saturated world. From banking to grocery delivery, fitness tracking to ridesharing, nearly every service demands another download. But when it comes to accessing the place you live, most people do not want to clutter their phone with yet another app, especially if its only purpose is to open a door. Read Now

New Products

  • AC Nio

    AC Nio

    Aiphone, a leading international manufacturer of intercom, access control, and emergency communication products, has introduced the AC Nio, its access control management software, an important addition to its new line of access control solutions.

  • HD2055 Modular Barricade

    Delta Scientific’s electric HD2055 modular shallow foundation barricade is tested to ASTM M50/P1 with negative penetration from the vehicle upon impact. With a shallow foundation of only 24 inches, the HD2055 can be installed without worrying about buried power lines and other below grade obstructions. The modular make-up of the barrier also allows you to cover wider roadways by adding additional modules to the system. The HD2055 boasts an Emergency Fast Operation of 1.5 seconds giving the guard ample time to deploy under a high threat situation.

  • Automatic Systems V07

    Automatic Systems V07

    Automatic Systems, an industry-leading manufacturer of pedestrian and vehicle secure entrance control access systems, is pleased to announce the release of its groundbreaking V07 software. The V07 software update is designed specifically to address cybersecurity concerns and will ensure the integrity and confidentiality of Automatic Systems applications. With the new V07 software, updates will be delivered by means of an encrypted file.